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The Certification of Specific Industries
Monday, December 21, 2009
Baker’s Cheese: On the Crossroads Between Acid Cheese and Rennet Cheese
Leaf through any cookbook and you will be convinced that baker’s cheese is crucial for gourmet dining. I have heard it said that a cheesecake made with anything other than baker’s cheese is just simply not worth the calories. With its soft, spongy consistency, baker’s cheese fills the gap between rennet cheeses (such as mozzarella and cheddar) and acid set cheeses (such as cottage cheese and cream cheese). As its name implies, it is often the baker’s cheese of choice for creating real cheese fillings for pies and cakes. Although fundamentally an acid set cheese, because baker’s cheese is made with a touch of rennet, it has the proper degree of firmness that gives cheese cake its proper texture. Baker’s cheese lies on the crossroads between acid cheese and rennet cheese, and as we will see, exactly how it is classified will have important ramifications on its kosher status.
From a kosher perspective, rennet is one of the most sensitive ingredients. Although microbial rennet is inherently kosher, because it mimics the effect of animal rennet, there are many restrictions placed on its use. However, it is relatively easy to maintain a kosher program for acid set cheeses, such as cream cheese, which do not require the inclusion of rennet. Baker’s cheese is principally similar to cream cheese in that it is essentially an acid set cheese that is set with a culture; however in dairies today it is made with the inclusion of a small amount of microbial rennet. If baker’s cheese were classified as a rennet cheese, then it would require full time rabbinic supervision, but if it is considered an acid set cheese then periodic reviews of the factory would be all that is necessary.
What is important to note in making this determination is the exact amount of rennet that is added. While the amount of rennet in a rennet set cheese will range from 70 milliliters to over 100 milliliters of rennet per 1000 pounds of milk, baker’s cheese will typically have about 4 milliliters of rennet. Without the addition of the culture, this amount of rennet would have very little effect on the milk. It is for this reason that it is the position of the OU as well as most major kosher certifying agencies to consider baker’s cheese an acid- set cheese.
For those who wish to be extra careful in this area, the OU also certifies chalav Yisrael baker’s cheese which is made with full time rabbinic supervision and all of the stringencies as though it were a rennet set cheese.
Rabbi Eli Gersten serves as OU rabbinic coordinator – recorder of OU policy. In that important capacity, he works closely with the OU’s senior rabbinic team that reviews and formulates OU Kosher policy. Rabbi Gersten’s article,“The Fascinating Story of Kosher Gelatin,” appeared in the Winter 2009 issue of BTUS.
Industrial Kosher • The Certification of Specific Industries • (25) Comments •
Ask the Rabbi
Dear Rabbi:
While visiting the Summer 2009 Fancy Food Show in New York it was indeed impressive to see more OU certified companies than ever before featuring baked goods, chocolates, olive oils from all around the globe, condiments from Turkey, rice from India, tea from Australia and the list goes on. But I did not notice too many exhibits featuring OU certified cheeses, soft or hard cheeses produced in Italy, Spain, Chile… Why is that? Are there special kosher laws for cheeses? Someone told me that it was more difficult to kosher certify cheeses than chocolate chip cookies. Is that true?
Awaiting your response, with thanks.
Dear _______________:
In truth, there are some top-quality kosher cheeses from Italy and other European countries which bear the OUD symbol. However, as you noted, the number of such cheeses is quite limited – and for good reason.
Although acid-set cheeses such as cottage cheese and cream cheese are not difficult to certify — for like chocolate chip cookies these cheeses are kosher so long as their ingredients and equipment are kosher— rennet-set cheeses such as cheddar, mozzarella, parmesan, edam, feta and so forth have special requirements which must be met in order to qualify as kosher.
Kosher rennet-set cheeses need full-time, on-site rabbinic supervision, similar to kosher meat and wine. Unless a company has rabbis conveniently living nearby who are interested in spending many days at the plants without compensation for their time, the cost of kosher rennet-set cheese making is quite considerable. Aside from the travel (and often lodging) costs associated, manufacturers must be able and willing to invest in the hightened supervision requirements.
These cheeses, in order to qualify as kosher, also necessitate that the supervising rabbis personally add the rennet (or activate its automated entry) to each vat of milk. This means that the rabbi(s) must be present and very involved in the cheese making process.
The rennet used in many international (and organic) cheeses is often animal-based. Kosher cheeses cannot use animal-derived ingredients. This has resulted in the OU’s rejection of some cheeses for kosher certification.
Since “regular” (unsupervised) rennet-set cheeses are deemed non-kosher, cheese plants must often have their equipment kosherized and their brine replaced for kosher productions. These are delicate and sometimes costly processes.
Don’t give up, though. The number of international cheese companies which seek to enter the kosher market is steadily growing. All good things take time…
Rabbi Andrew Gordimer
Rabbinic Coordinator OU Kosher – Dairy Specialist
Industrial Kosher • The Certification of Specific Industries • (49) Comments •
Thursday, December 17, 2009
Baker’s Cheese: On the Crossroads Between Acid Cheese and Rennet Cheese
Leaf through any cookbook and you will be convinced that baker’s cheese is crucial for gourmet dining. I have heard it said that a cheesecake made with anything other than baker’s cheese is just simply not worth the calories. With its soft, spongy consistency, baker’s cheese fills the gap between rennet cheeses (such as mozzarella and cheddar) and acid set cheeses (such as cottage cheese and cream cheese). As its name implies, it is often the baker’s cheese of choice for creating real cheese fillings for pies and cakes. Although fundamentally an acid set cheese, because baker’s cheese is made with a touch of rennet, it has the proper degree of firmness that gives cheese cake its proper texture. Baker’s cheese lies on the crossroads between acid cheese and rennet cheese, and as we will see, exactly how it is classified will have important ramifications on its kosher status.
From a kosher perspective, rennet is one of the most sensitive ingredients. Although microbial rennet is inherently kosher, because it mimics the effect of animal rennet, there are many restrictions placed on its use. However, it is relatively easy to maintain a kosher program for acid set cheeses, such as cream cheese, which do not require the inclusion of rennet. Baker’s cheese is principally similar to cream cheese in that it is essentially an acid set cheese that is set with a culture; however in dairies today it is made with the inclusion of a small amount of microbial rennet. If baker’s cheese were classified as a rennet cheese, then it would require full time rabbinic supervision, but if it is considered an acid set cheese then periodic reviews of the factory would be all that is necessary.
What is important to note in making this determination is the exact amount of rennet that is added. While the amount of rennet in a rennet set cheese will range from 70 milliliters to over 100 milliliters of rennet per 1000 pounds of milk, baker’s cheese will typically have about 4 milliliters of rennet. Without the addition of the culture, this amount of rennet would have very little effect on the milk. It is for this reason that it is the position of the OU as well as most major kosher certifying agencies to consider baker’s cheese an acid- set cheese.
For those who wish to be extra careful in this area, the OU also certifies chalav Yisrael baker’s cheese which is made with full time rabbinic supervision and all of the stringencies as though it were a rennet set cheese.
Consumer Kosher • Behind the Scenes (Theoretical Kashruth) • Industrial Kosher • The Certification of Specific Industries • (15) Comments •
Thursday, July 16, 2009
The Fascinating Story of Kosher Gelatin, or How a Product from Beef Can Be Used in Dairy Delicacies
It is hard to resist squeezing a bag of marshmallows as one passes it in the supermarket aisle. Who would have thought that a colorless, brittle, almost tasteless substance called “gelatin” can transform a lump of sugar into an irresistible confection? The truth is that gelatin is a very versatile and important ingredient whose value has long been recognized in many sectors of the food industry. Gelatin is a key component in a whole array of gummy and jelly-style confections. Typically, it is added to yogurts and ice creams to give them a thicker consistency. Pies, mousses and whipped creams are all enhanced with the inclusion of a small bit of gelatin. Because gelatin is also an excellent adhesive, it may even be used to affix sprinkles to pastries. New and innovative uses for gelatin are being created all the time. While this is wonderful news for the general population, it has not always been great news for the kosher consumer.
Gelatin is derived from collagen, a substance found in the skins and bones of animals such as pigs and cows. There is no vegetarian source for collagen, and while one might see “vegetable gelatin” listed on a product label, it would typically be, in actuality, agar agar, a seaweed derivative. In some products, it can be a fair substitute for gelatin.
Since “real” gelatin is derived from animal sources, it has been the focus of debate for nearly 100 years among leading rabbis. The question is: Can gelatin from non-kosher sources be permitted? Although cows that were not ritually slaughtered, and, of course, pigs, are certainly not kosher, some rabbis were lenient in allowing products that had very small amounts of gelatin added. This is because they felt that the gelatin extraction process caused the skins and bones to be sufficiently denatured, to the point that they are no longer considered food.
This is not the mainstream position. It has been rejected by every major kosher certifying agency. Indeed, equipment that processed gelatin products might need kosherization, depending on the nature of the contact between the equipment and the product.
Another variety of gelatin, which has proven useful in meeting the needs of kosher consumers as well as the Muslim and Hindu communities, is fish gelatin. Kosher fish gelatin is extracted from the skins and bones of kosher fish, those that possess both fins and scales. Since kosher fish skins are plentiful and relatively inexpensive, fish gelatin has been a boon for meeting the growing world-wide demand for kosher. There are currently several OU-certified companies that produce fish gelatin. Of course, there are products that require beef gelatin, and no suitable alternative exists. The kosher consumer will be pleased to note that the OU certifies such a gelatin as well. This special gelatin is made exclusively from the skins of kosher ritually slaughtered cows. Strikingly, this variety of beef-derived gelatin is considered pareve, and may even be combined with dairy ingredients! Although kosher laws are very strict concerning the segregation of milk and meat, the processing of these hides renders them pareve. Therefore, even kosher milk chocolate delicacies can be made with kosher beef gelatin. Orthodontists of the world rejoice: every sticky gummy treat is now available to the kosher consumer.
Consumer Kosher • Behind the Scenes (Theoretical Kashruth) • Industrial Kosher • The Certification of Specific Industries • (10) Comments •
Thursday, June 11, 2009
The Tasty Muffin: Starting off Your Day the OU Way
From sea to shining sea in this blessed country of the United States of America, there are a myriad of breathtaking views where nature’s wonders will enthuse and invigorate all that behold her. Each of this great nation’s fifty states has much to contribute in this regard. Whether it is Arizona’s Grand Canyon, Florida’s Everglades, New York’s Niagara Falls, Alaska’s glaciers, Colorado’s Rocky Mountains, or Utah’s Rainbow Bridge, the list goes on and on for anyone who seeks to become awe-inspired by America’s offerings of nature’s best.
And while adventurers are whetting the appetite of their souls with these American marvels, they would be happy to know that in the course of their travels, there are delectable state muffins to nourish their bodies. Some notable state muffins are Massachusetts’ corn muffin, Minnesota’s blueberry muffin and New York’s apple muffin. This doesn’t mean that one won’t be able to find a lemon poppy muffin in all of Minnesota. All states tender muffins at thousands of nationwide eateries in a host of varieties, flavors, and shapes. The state muffin however, is a source of pride and joy for the state among many other prized possessions.
What makes the muffins even more attractive is that so many bear the world’s premier kosher emblem – the OU Symbol on their packaging. The companies that manufacture these muffins are to be commended for adhering to the most rigorous standards of kosher supervision for which OU kosher certification is renowned. In order to appreciate the requisite kosher supervision entailed for muffins, an historical perspective of this fabled product proves quite revealing.
The origin of the word muffin is derived from the French moufflet or soft, and is usually used in the context of bread. In other words, muffins resemble a soft bread. The parallel drawn between muffins and bread insofar as kosher dietary law is concerned is extremely significant. This is because kosher dietary law precludes bread from containing any dairy or meat ingredients. Bread can only be made pareve. This is attributed to the fact that bread, as a main food staple, can readily find itself available for either a dairy or meat meal. As a necessary precaution to avoid eating dairy bread at a meat meal, which is in violation of kosher law, the bread must be pareve.
By extension it follows, that if muffins are indeed a soft bread as their etymology implies, then kosher dietary law would mandate that they only contain pareve ingredients, and no dairy components. Notwithstanding the word’s French roots, whether or not muffins are bread is contingent upon what constitutes bread according to kosher dietary law. Three criteria that identify the distinctive nature of bread are: shape, taste and function. Concerning shape, it is most common for bread to come in the form of loaves, rolls, buns and baguettes. Regarding taste, bread is yeasty and not sweet. Pertaining to function, bread primarily is eaten as a whole meal as in a sandwich, and not merely munched upon as in a snack.
Americans have grown accustomed to enjoy their breakfast with one of two types of muffins. First there is the American muffin which is baked from a batter mix and deposited in uniquely configured muffin baking pans. This batter mix is very thin, does not contain yeast, and could be sweet as in a chocolate chip muffin, or savory as in a carrot cheese muffin.
Since the American muffin is altogether shaped differently than any roll, bun or baguette, is sweet or savory, and is not normally used to make a sandwich, it does not qualify to be considered bread in any of the aforementioned three criteria of shape, taste or function. Accordingly, American muffins are considered more like cake than bread, and can therefore be kosher certified even when containing dairy ingredients. For this reason, there are literally hundreds of luscious American muffins that contain dairy ingredients and have been approved by my office as OU-D. In addition, for the more health conscious, the trendy succulent real dairy low fat American yogurt muffins can also be certified OU-D providing all ingredients meet schedule A (ingredients) specifications.
The second muffin enjoyed usually at breakfast time is the English muffin. In contradistinction to the American muffin, the English muffin is not sweet, but rather stems from a thick yeast dough that is proofed and then deposited in griddle cups while being conveyed through a griddle oven. This difference in manufacturing leads to the English muffin satisfying two of the three kosher dietary law criteria for bread. English muffins have the yeasty taste of bread and function like bread since they are used to make a sandwich to be eaten for a meal. Their spongy texture however, disqualifies them from meeting the shape criterion for bread.
The upshot is that since English muffins resemble both bread and cake, it is in a singular category of kosher certification. For the most part, as in the case of bread, OU kosher certified English muffins do not contain any dairy ingredients nor share equipment with products made with dairy, and hence are in fact pareve. However, there are some brand English muffins that are certified OU-D. This is either because the dairy component is less than 1 ½% of the total ingredients, or on account of the English muffins being produced on equipment that make dairy product. Companies that have been approved to manufacture OU-D English muffins must keep the dairy component for these products below the 1½% threshold of the total ingredients. Rabbinical field representatives closely monitor the batch sheets for these dairy English muffins, to ensure the dairy components meet the requirements.
A further glance into history reveals another unique quality indigenous to English Muffins that serves as an additional benefit for many kosher consumers. Mr. Samuel Bath Thomas left England for the shores of this country in 1874 with an English Muffin recipe that Americans would absolutely relish. Thomas’ English Muffins were the very first English Muffins enjoyed by Americans. Mr. Thomas recommended that his customers toast the English Muffins before serving for maximum flavor. These same toasting instructions are to this very day included on the packaging of Thomas’ English Muffins.
The fact that English Muffins are most preferred when toasted is most important for a further expanding market among kosher consumers known as ‘pas yisroel’. Literally meaning ‘bread of a Jew’, the ‘pas yisroel’ status is an elevated level of kosher for baked goods. It is obtained by an observant Jew igniting the oven in which the product is being baked. The method that the OU recommends to accomplish this task is for the bakery to install an electric panel by a designated oven that enables that oven to be turned on off-site by a rabbinic field representative using a remote control telephone hook-up. This system meets the strictest of the kosher pas yisroel requirements and has received great approbation among leading rabbinic authorities. The device is known as the “Shain system,” named after a Rabbi Shain who made this innovation.
Accordingly, since English Muffins have their flavor enormously enhanced via the product being toasted before serving, this may facilitate a kosher Jewish consumer in effectuating a pas yisroel product by toasting the English muffin in their own toaster at home. This is a kosher bonus for English Muffins which is not found in most other commercially baked products.
For over one hundred years Americans have been enjoying the famous Thomas’ English Muffins. Kosher consumers too are delighted to be able to benefit from the premium taste of Thomas’ English Muffins because its packaging bears the worlds premium kosher OU-D logo. Scores of other quality brand English Muffins have followed Thomas’ stunning example and are also proud bearers of the OU or OU-D kosher logo. Regardless, if they are American or English, kosher consumers the world over have a great way to start off their day by eating any of the thousands of muffin products that are OU kosher certified.
Consumer Kosher • Behind the Scenes (Theoretical Kashruth) • Industrial Kosher • The Certification of Specific Industries • (7) Comments •
Friday, August 22, 2008
It’s Anchovy Time
For generations, shoppers used to greet the grocer with the same refrain, “What’s in season?” Season means little to today’s consumer, save for the difference in price. After all, modern technology can keep apples fresh until the next fall; tomatoes on demand in the winter; and who remembers clementines as a December treat anymore?Well there’s one audience that hasn’t forgotten that some things have a season -- your local neighborhood anchovies. Yes, those unsung heroes of price-sensitive protein, anchovies are (believe it or not) “season aware.” Even those of you pinching your nose and promising yourself that you wouldn’t even threaten your children with anchovies have likely had some recently, or likely will in the near future. Confused? I’ll explain.
The market for canned or pickled anchovies is very limited and has been falling for years as younger generations appear to have lost their taste for pasteurized piscine products (though my six-year-old told me that sardines are his FAVORITE food…after pizza of course), but there is a serious demand for the heart-healthy Omega-3 oil found in anchovies and sardines.
November is prime anchovy season in Peru, where anchovies, sardines and other pelagic ground fish are collected and converted into fishmeal (think dinner for the crops at a tilapia or salmon farm). The oil is removed after the fish are cooked and is then sent to a separate processing area from the meal. Often regarded as a by-product of fishmeal production rather as a primary goal of the production plant, this oil is refined and converted into the fish oil capsules your doctor is having you take every day, as well as the growing number of grocery items enriched with Omega-3 oil.
Every product has its inherent kosher concerns. In a factory processing Omega-3 oil, our main kosher concern in the presence of non-kosher fish species in the catch. Particularly with small fish that are may be caught in a purse seine net, one can find all kinds of predators nabbed in the middle of an all-you-can-eat anchovy buffet in the same nets. Often non-predators can be caught in the wrong place at the wrong time as well. As such, the OU must set up systems to confirm that no non-kosher fish find their way into OU certified oil products.
Typically, that requires the presence of an onsite rabbinic supervisor. The rabbi needs to be on call 24 hours a day during the catch season, as the processor usually does not know much in advance when the boats of fish will arrive. The rabbi often needs to rouse himself in the middle of the night to stand watch on the receiving line, confirming that all non-kosher by-catch is fully removed before further processing. Once the load is secured and loaded into cookers, the rabbi is off-duty until the processed oil needs to be drummed. Then the rabbi must be present to seal each drum of oil and record production codes to confirm the identity of the kosher supervised batches of oil in his final report to the OU office.
Even if anchovies are not your canned fish of choice, you’ll be glad that their health benefits are being made available to you in a wide variety of nutraceutical and food supplement products, and of course, you are now more aware of what it takes to get those Omega-3s OU kosher certified.
Consumer Kosher • General Interest • Industrial Kosher • The Certification of Specific Industries • (9) Comments •
Friday, March 28, 2008
OU Kosher Kidz Video Reveals the Cold Facts about How to Make Kosher Ice Cream
All across North America this winter students and their teachers in Jewish schools have been entertained and enlightened by OU Kosher’s Kosher Kidz video, which takes them behind the scenes at an ice cream factory to learn what makes a product kosher and to see Jewish law put into practice in the manufacture of every kid’s’ favorite food.
Filmed at the Safeway Ice Cream factory in Seattle, with other scenes taking place in the kitchen of a young boy enjoying himself immensely as he samples the product, the purpose of the video, explains Rabbi Yaakov Luban, OU Kosher Executive Rabbinic Coordinator, who co-wrote the script and went to the factory for the filming, is “that it is important for children to understand why products need supervision and for them to understand the complexity of what is involved – it’s not just some rabbi stamping OU on a package.”
“Safeway officials were most cooperative,” added Rabbi Luban. “They went about their normal business and we shot each phase of production.”
The DVD was distributed free of charge by OU Kosher to at least 1,500 schools, but according to Rabbi Dr. Eliyahu Safran, Senior Rabbinic Coordinator and Vice President of Marketing and Communications of OU Kosher, “many adults and families are enjoying it too and have requested their own copy.”
The video was directed, co-written and filmed by Rick Magder, the OU’s outstanding videographer. It is available for purchase at $10, including domestic US shipping and handling (international additional), at .
Industrial Kosher • The Certification of Specific Industries • Kosherization • (20) Comments •
It’s Not Greek to Him
One of the great pleasures of working for the OU is the opportunity to occasionally step away from my desk and travel into the field. While there is always a sense of thrill and adventure involved in seeing the world, these are far from pleasure jaunts. Most importantly, these journeys provide critical insight into the real world workings of kosher. As the saying goes, “Hearing (or reading) is nothing like seeing!”
Recently, I had the opportunity to travel to Greece to review several OU accounts and also investigate some potential new ones. I arrived in Athens on Monday afternoon and was picked up by Rabbi Mendel Hendel, who works as the OU representative in Greece. Rabbi Hendel served not only as my guide and translator (he speaks fluent Greek as well as English. French and Hebrew), the Hendels were also my hosts. Rabbi Hendel is a fine example of the dedicated OU RFRs around the world and has an excellent rapport with the companies he visits – both on a technical and personal basis.
Upon leaving the airport, it was off to our first facility (no rest for the travel weary in the OU), “Agrexpo” Orfanos, about a 45-minute drive from the airport in the Athenian suburbs. Like the other olive packing companies I visited, this is a small family owned business with minimal mechanization, preparing various Greek olives according to age old methods. In total, I visited three olive packers during my three-day stay (“Agrexpo” Orfanos, N. Gerentes and Tripsas). All have either recently invested in new plants and equipment with eyes towards new markets and additional processing (including the ability to pasteurize with a focus on the end consumer market), or are anticipating making those changes in the near future.
Fundamentally, olive curing is a simple process. While some of the details of curing are different for green and black olives, fundamentally the first stage involves placing the olives in brine. Through the workings of lactobacillus bacteria found naturally in the olive, combined with salt brine, the olives change from hard and bitter to soft and sweet. For black olives, the only ingredients are salt and water; for green olives, lactic acid and citric acid (both of which must be reliably kosher certified) are also commonly added to aid in fermentation. This first curing stage takes about a month to complete. Olives can then remain in the brine for years. When the company receives orders, the olives are packed into smaller containers depending upon customer need.
At this stage, it is traditional to add vinegar for taste as well as a small amount of oil to prevent spoilage at the top of the barrel. Traditionally in Greece, both for reasons of availability and taste, vinegar means wine vinegar. As has been discussed many times in these pages, any wine product is highly kosher sensitive and must be exclusively from acceptable kosher sources. One option might be for companies to use kosher wine vinegar exclusively. This, however, is expensive, both in raw material cost and because we would require significantly stepped up supervision. The only alternative is to find a replacement or replacements. The most common choice is acetic acid, which the company dilutes to an appropriate strength.
Not all companies use vinegar and none use it for all customers all of the time. As in any industry, there is a strong desire to give the customer what he or she wants and we must be diligent with our companies to avoid interchangeable ingredients. For example, one company wanted to continue using wine vinegar for its non-kosher customers while using acetic acid for its kosher clients. We made it very clear that the only way such an arrangement is conceivable is if they pack the kosher product only when a rabbi is present. Otherwise, the likelihood of an error is too great, as in the finished product it is nearly impossible for anyone without a highly trained pallet to taste the difference and because the wine vinegar is so much more readily available.
Also, there are restrictions on the use of acetic acid in Greece due to its potential use in the illicit drug trade. Companies wishing to produce kosher olives with vinegar must use only kosher options for all presentations, unless they are interested in a limited special production.
Sitting at my desk in New York, I might have heard about all of these issues, but I would not have gained anything like the understanding I now have. I also would not have gotten to meet the owners and production people on the ground. An e-mail relationship is useful, but it is nothing like the personal relationship and understanding gained from face-to-face meetings. This is invaluable and leads to dramatic improvements in understanding one another’s needs and in the OU’s ability to provide excellent customer service geared to each company’s unique qualities and situation. The truth of this became clear over and over again during my trip as I saw and understood both the similarities and differences between each company, each plant and each management and production team.
One also begins to truly understand a product in its context and to better understand the relationship between producers, importers and consumers – often very critical when monitoring a kosher program. In Greece, for example, there appears to be no requirement that exported goods reveal production locations. The importers send the graphics and text for their labels and packaging. Unfortunately, this sometimes leads to inaccuracy. For example, many import barrels stated only “olives in salt brine” yet the companies often add vinegar as well. Again, this is an issue that requires increased diligence and understanding on our part as we continue to make certain that the OU symbol guarantees integrity to the consumer!
Another critical part of a field review is understanding the real world working conditions of the field representative. Every administrator knows that the people in the field can work cheaper and do more in a day – after all, on the map it all looks so easy. Alas, in the field, the realities are often very different. Each day, we left Athens by 6:00 a.m. avoid that city’s infamous traffic. Each day, we returned late in the evening. Many plants were four and five hours’ drive from the city via admittedly beautiful, but windy, small roads. Commonly, there is no direct way to get from here to there. Long days on the road away from home and family are common for our field representatives and it is important that we in the office fully appreciate their work and dedication.
Of course, one of the joys of travel is seeing other countries and cultures and Greece was no exception. I rarely get to do the “tourist” stuff. On the other hand, I get to see the back roads and meet the real people in ways tourists rarely do. While I had no time for tours, I did get the opportunity to walk through Athens in the evening. It is impressive to see how the Acropolis dominates the city. On our third day in Greece, we took a particularly lovely drive onto the Peloponnesian Peninsula. Here I got a taste of the Greece one so often sees in travel brochures – mountains ending directly in the deep blue waters of the Aegean Sea. It is truly beautiful and, again, so very different when behind the wheel on a back road going to a factory site rather than on a tour bus hearing the story told to a million tourists before you.
One, perhaps, misses the “history,” but one also gets to see a place in his own vision with his own thoughts, through the eyes of those who live and work in the place. Food is made everywhere in the world, yet I find that each culture, each landscape, each culture and geographic nuance, changes the product in subtle yet wonderful ways. That is one of the other true joys of taking the opportunity to review companies and to meet the people who have joined the OU family throughout the world.
Industrial Kosher • The Certification of Specific Industries • Kosherization • (13) Comments •
Tanks for the Memories: OU and Transport Companies Work Together to Make Sure that Kosher Products
A few weeks ago I was attending a wedding reception, sitting at a round table with a number of other guests. An older gentleman, an interested kosher consumer but not, himself, involved in the kosher industry, turned to me. He asked me what I do, and I told him I work at the OU.
“Tell me what it is you do at the OU,” he said. I told him that, among some other things, I am involved in making sure that the transport of kosher commodities from one site to the next is on vehicles that are dedicated to kosher products. He seemed uncertain about what I meant.
“For example,” I said, “when a salad dressing maker purchases distilled vinegar, how does the vinegar get from the vinegar producer to the salad dressing site? We make sure that the tanker trailers that haul the vinegar are also dedicated to kosher products.”
“I see,” the fellow said. “It never even occurred to me that you had to get involved in such things.”
“Well,” I replied, “it’s like an extension of what we supervise within a manufacturing plant. You expect us to be careful that the tanks and processing equipment within a facility are used only for kosher, right?”
”Of course,” he said.
“Well, the same is true for the ‘tanks,’ which we call tanker trailers, which bring the commodity from one facility to the next. Those are the big steel cylinders that you see speeding down the interstate. They look the same as the trucks that contain gasoline, but these trailers may contain fruit juice, vegetable oils, milk, chocolate, or other liquid products.”
“Hmm. That’s remarkable. But how do you make sure that those trucks are kosher?”
“That’s a really good question.” I said. “It’s different from supervising a manufacturing facility, because these trailers are never in one spot. So we have mashgichim who go to their main offices, where they keep logs of the trailers. Some of these companies have a handful of trailers, some of them over a hundred and fifty. In either case, the mashgiach has to audit the activity of these trailers.”
“Did you hear that?” the man turned to his teenage son, who had been absorbed in garlic bread and coleslaw. “The OU makes sure that the trucks that bring vinegar to a salad dressing maker are also kosher. Come to think of it, it could be the vinegar that’s in your coleslaw,” he guffawed “was once in an OU certified truck.”
It’s definitely possible. In the last 15 years or so, the OU has observed the growth of a transportation infrastructure for the kosher industry. Slowly but surely more trailers that are dedicated to kosher transport are becoming available, enabling kosher certified manufacturers to buy or send their liquid bulk goods on trailers that maintain the kosher status of their commodity.
Kosher trailers are necessary because non-kosher liquids, even when cold, can become absorbed in the walls of a vessel after 24 hours of service. Tallow and lard, animal-derived fatty acids and glycerin, non-kosher wine, wine vinegar or grape juice render a trailer non-kosher, while milk and dairy products can render a trailer dairy, so that it cannot be used for pareve commodities. Because interstate trade is so common, trailers often carry a commodity for at least that amount of time. When non-kosher commodities, such as glycerin, tallow and lard, are hot, they become absorbed into the wall of their container immediately.
Just like a standard storage tank or bottling equipment can be kosherized (converted from non-kosher to kosher), so too a trailer can be kosherized. Trailer wash facilities charge an additional fee for performing such a wash. Although we are trying to establish greater resources around the country to perform kosherization washes, it is still more cost effective, in most cases, to contract the services of a kosher dedicated trailer fleet.
An OU certified trailer company commits to using only kosher certified products that are approved ahead of time by the OU. They do not switch back and forth between non-kosher and kosher. If a kosher dedicated trailer is on its way from Chicago to California and someone calls asking if they can ship non-kosher wine from California to Texas, the trailer company will say: “We can’t.”
And since the great majority of liquid bulk commodities are kosher, their commitment to reliability carries minimal risk.
The process of developing an effective and widespread network of kosher transport nationally has required patience, accommodation, focus and, as important as anything, much appreciated cooperation and assistance, not only from the transportation companies themselves but from manufacturers as well. The latter have required from their suppliers and from the trailers that deliver their goods that they be kosher approved. This way they can rest assured there will be no downtime or any other production or delivery setbacks.
Kosher transport is an essential part of the OU’s vision of growth. We look forward to working with more manufacturing and transport companies, making it as easy as possible to maintain high standards of kosher while meeting their business needs.
Industrial Kosher • The Certification of Specific Industries • (6) Comments •
Tanks for the Memories: OU and Transport Companies Work Together to Make Sure that Kosher Products
A few weeks ago I was attending a wedding reception, sitting at a round table with a number of other guests. An older gentleman, an interested kosher consumer but not, himself, involved in the kosher industry, turned to me. He asked me what I do, and I told him I work at the OU.
“Tell me what it is you do at the OU,” he said. I told him that, among some other things, I am involved in making sure that the transport of kosher commodities from one site to the next is on vehicles that are dedicated to kosher products. He seemed uncertain about what I meant.
“For example,” I said, “when a salad dressing maker purchases distilled vinegar, how does the vinegar get from the vinegar producer to the salad dressing site? We make sure that the tanker trailers that haul the vinegar are also dedicated to kosher products.”
“I see,” the fellow said. “It never even occurred to me that you had to get involved in such things.”
“Well,” I replied, “it’s like an extension of what we supervise within a manufacturing plant. You expect us to be careful that the tanks and processing equipment within a facility are used only for kosher, right?”
”Of course,” he said.
“Well, the same is true for the ‘tanks,’ which we call tanker trailers, which bring the commodity from one facility to the next. Those are the big steel cylinders that you see speeding down the interstate. They look the same as the trucks that contain gasoline, but these trailers may contain fruit juice, vegetable oils, milk, chocolate, or other liquid products.”
“Hmm. That’s remarkable. But how do you make sure that those trucks are kosher?”
“That’s a really good question.” I said. “It’s different from supervising a manufacturing facility, because these trailers are never in one spot. So we have mashgichim who go to their main offices, where they keep logs of the trailers. Some of these companies have a handful of trailers, some of them over a hundred and fifty. In either case, the mashgiach has to audit the activity of these trailers.”
“Did you hear that?” the man turned to his teenage son, who had been absorbed in garlic bread and coleslaw. “The OU makes sure that the trucks that bring vinegar to a salad dressing maker are also kosher. Come to think of it, it could be the vinegar that’s in your coleslaw,” he guffawed “was once in an OU certified truck.”
It’s definitely possible. In the last 15 years or so, the OU has observed the growth of a transportation infrastructure for the kosher industry. Slowly but surely more trailers that are dedicated to kosher transport are becoming available, enabling kosher certified manufacturers to buy or send their liquid bulk goods on trailers that maintain the kosher status of their commodity.
Kosher trailers are necessary because non-kosher liquids, even when cold, can become absorbed in the walls of a vessel after 24 hours of service. Tallow and lard, animal-derived fatty acids and glycerin, non-kosher wine, wine vinegar or grape juice render a trailer non-kosher, while milk and dairy products can render a trailer dairy, so that it cannot be used for pareve commodities. Because interstate trade is so common, trailers often carry a commodity for at least that amount of time. When non-kosher commodities, such as glycerin, tallow and lard, are hot, they become absorbed into the wall of their container immediately.
Just like a standard storage tank or bottling equipment can be kosherized (converted from non-kosher to kosher), so too a trailer can be kosherized. Trailer wash facilities charge an additional fee for performing such a wash. Although we are trying to establish greater resources around the country to perform kosherization washes, it is still more cost effective, in most cases, to contract the services of a kosher dedicated trailer fleet.
An OU certified trailer company commits to using only kosher certified products that are approved ahead of time by the OU. They do not switch back and forth between non-kosher and kosher. If a kosher dedicated trailer is on its way from Chicago to California and someone calls asking if they can ship non-kosher wine from California to Texas, the trailer company will say: “We can’t.”
And since the great majority of liquid bulk commodities are kosher, their commitment to reliability carries minimal risk.
The process of developing an effective and widespread network of kosher transport nationally has required patience, accommodation, focus and, as important as anything, much appreciated cooperation and assistance, not only from the transportation companies themselves but from manufacturers as well. The latter have required from their suppliers and from the trailers that deliver their goods that they be kosher approved. This way they can rest assured there will be no downtime or any other production or delivery setbacks.
Kosher transport is an essential part of the OU’s vision of growth. We look forward to working with more manufacturing and transport companies, making it as easy as possible to maintain high standards of kosher while meeting their business needs.
Industrial Kosher • The Certification of Specific Industries • (52) Comments •
Passover 2008: A Blend of the Old and the New
When Jews sit down to the seder on April 19 and 20, chances are that the set table will have a very traditional look. There will be the seder plates, the cups for the wine, the elegant flatware and dishes and so forth. But when the meal begins, the foods that are served may be reflecting some of the new products that have been introduced in recent years. For example, even the Kedem grape juice could be a dietetic version that has far less sugar than the traditional grape juice. The matzos may be spelt or whole wheat, the gefilte fish without sugar, and, of course, Diet Coke.
An estimated 300 new products will be on grocery shelves this Passover with the emphasis being on products that are either healthier or gourmet, including foods made without spelt, low cholesterol, low fat and low or no sugar items. There will be some newcomers like Oxygen Imports, Ora’s Organics, Pereg, Sweet Dreams, Castle Spirits, and Reisman’s (a well known brand that is a first-timer this Passover). One good reason for the change in Passover brands and products is the changing demographics of the Jewish community, particularly among the Orthodox where the majority are now younger consumers with a rich appetite for new and different items.
Even before the Passover season went into high gear, the kosher industry had received some extraordinary recognition. According to the Mintel Research Group, one of the largest research firms on consumer goods, of 5,000 new products to hit grocery shelves in the past 12 months, 4,200 of them had kosher certification. A good number of them will be on shelves for Passover, and a significant number are certified by the Orthodox Union featuring the distinctive OU symbol.
Passover ’08 will also be noteworthy for some of the brands that no longer dominate the shelves and which used to be so much a part of grandma’s shopping basket. There have been huge changes in the industry, including mergers and acquisitions and a growing penetration by foreign manufacturers, mainly from Israel. There will be an unprecedented number of matzah brands from Israel as well as other products.
Perhaps the biggest change in recent years has been the sheer number of new kosher for Passover wines, including a large number from Israel. The OU certified Royal Wines/Kedem recommended ten new wines and they literally cross the globe, including Portugal, California, France, New Zealand, and of course, Israel. A winner at the Kosherfest 2007 New Products Competition for ‘Best New Wine, Beer or Spirit’ was Rimon Pomegranate Dessert Wine 2005. Other wineries like Tabor and Golan Heights also came out with new kosher for Passover wines.
A visit to a kosher for Passover bakery can be an interesting experience. It is hard to believe that bakery products made with potato starch can look and taste that good. People used to think of Passover as a time when they deprived themselves of some of the foods they eat all year, but with every Passover, it seems to be a distant memory. This year’s new product list includes innovation in almost every category. Even desserts can be a treat at the seder with such products as individual apple cakes, sliced cantaloupe puree, rocky road chocolate ice cream with marshmallow and brownie bits on a moist double fudge brownie, Boston cream pie and lollypop ice cream sticks, all from Elegant Desserts.
Perhaps the most noticeable trend is just how many products target the health consciousness of consumers. Many of the new products tout the fact that they are made with natural ingredients, others with low or no sugar, appealing to a significant population of people for whom Passover was once a nightmare. Several new cookbooks specifically include low calorie items to ward off the automatic weight gain over the eight-day holiday.
If eating healthy is one development for celebrants of Passover, the availability of new gourmet items is another. Grandma probably would be awestruck by the upscale chocolates and cheeses, preserves, coffees and teas, sauces, dressing, dips, and spreads. She would be wondering why anyone would need an organic honey and halva spread, spicy Mexican marinade, or imitation noodles and bread crumbs.
The Israel factor is increasingly a major part of the Passover set. On some supermarket shelves, you are likely to see more brands of Israeli matzah than the American-made version. The Israelis too are adding light whole wheat bran matzah to their usual mix of plain and flavored matzah and otherwise focusing on health. The same will be true in the refrigerated case where low fat cheeses from Israel will be on display. This is part of the overall recent success of Israeli products in the U.S., which have grown by 35 percent in the last year to some $144 million.
Children will not be deprived either as there will be more snack items than ever before, including candy, potato chips, chocolates and more. This is a far cry from the days when mothers packed hard-boiled eggs and boiled potatoes as snack for the obligatory Chol Hamoed (intermediate days of Passover) trip.
With an estimated 20,000 items, consumers will have an unprecedented choice of products to enhance their holiday. It represents nearly 40 percent of year-round sales of kosher foods.
In some major cities, supermarkets designate special sections as their “Passover store” as do the independents, who occasionally rent an additional store for the holiday.
While Passover is an eight-day holiday outside of Israel (where it is seven days), preparation for the holiday dominates a good part of the year for the industry. Distributors and retailers plan their Passover program as early as July and by the annual Kosherfest (trade show for the kosher food industry) which takes place in November, most of the plan has already been written. Typically, the show is where many of the new products are showcased and picked up by buyers. Some of the growth in sales of kosher for Passover has come from the new products, which is why manufacturers invest so much into the development of new items.
It is impossible to write the story of Passover without acknowledging the role of the kashrut agencies, most notably the Orthodox Union, which begins its planning for Passover each year almost the day after the holiday ends. The OU supervises the majority of Passover products on supermarket shelves. Kashrut administrators and mashgichim crisscross the globe to prepare for the coming Passover as early as nine months before. They supervise special runs at major manufacturing facilities which may involve shutting down an otherwise busy plant for kosherizing for Passover.
That’s the good news. The not so good news is that kosher consumers will face steep price increases for Passover 2008. Distributors say that prices for a large number of products will increase by 15-25 percent. Manufacturers say they are just passing along sharp increases in products that were already on the rise even before Passover. Prices for dairy products, for example, have soared as have foods produced with oil, shortening and wheat.
As many as 30,000 people will spend Passover at a luxury hotel in a large number of resorts and big cities in the United States, Europe and Israel. They will be supplied by many of the kosher manufacturers who produce special lines for foodservice, but in many cases they will consume the very same products that will be available on supermarket shelves. Foodservice has become a huge category for the kosher food industry Passover and year-round.
While the snow may still be falling, for the kosher food industry, Spring sprung a while ago!
Industrial Kosher • The Certification of Specific Industries • Misc. • (6) Comments •
Certification of Vodka
Dear Rabbi,
What is involved in the OU certification of vodka?
The Orthodox Union receives many inquiries about certification of vodka. This is a typical response, as written by Rabbi Nahum Rabinowitz, Senior Rabbinic Coordinator.
Dear _______:
Thank you for your inquiry and interest in OU Kosher certification.
Please be advised that typical straight Vodka presents few challenges toward its kosher certification. Although, grape or lactose derived alcohol can be problematic (both kosher sensitive), most vodka is grain or sugar alcohol based and therefore of kosher origin.
The specific areas requiring kosher confirmation for vodka are three-fold:
1) Many processing aids and additives are inherently kosher but others may require substantiation (e.g., yeast, defoamer, glycerin).
2) For flavored vodka, any complex flavorings other than pure herbs and spices, will require kosher verification from the point of their manufacture.
3) The processing, blending, storage and bottling equipment that manufacture the vodka, if also used for kosher sensitive products, will need to be addressed to exclude any cross contamination concerns that may exist.
When completing the OU’s application please provide information about the alcohol source and any additives. These details will help insure that the evaluation and certification process will be a smooth one.
Should you have further questions please do not hesitate to contact me.
Regards,
Rabbi Nahum Rabinowitz
Senior Rabbinic Coordinator
Industrial Kosher • The Certification of Specific Industries • Kosherization • (25) Comments •
Monday, December 24, 2007
Dear Rabbi, How Do You Make Kosher Wine?
The Orthodox Union receives many inquiries about certification of wine. This is a typical response, as written by Rabbi Nahum Rabinowitz, Senior Rabbinic Coordinator.
Dear _______:
Thank you for your inquiry and interest in OU kosher certification. Please be advised that although the primary ingredient of wine — the grape — is inherently kosher, kosher wine and grape juice, due to kosher ritual requirements, are among the most kosher sensitive products. In the manufacturing process, subsequent to the point of grape delivery and pressing, all handling and processing is done exclusively by special kosher workers. This restriction remains in effect through the final bottling unless the product is sufficiently heated, such as in pasteurization.
In practical terms, kosher wine production entails having a team of kosher workers for the crushing phase and one kosher worker to be on call for sampling, modification, transfer and bottling of the product.
Depending on your location and the accessibility of kosher workers to the winery, the organization of such a program can be challenging. If you are interested in pursuing kosher certification, the first step would involve an evaluation of the facility at which time the details for your winery can be laid out.
Should you have further questions please do not hesitate to contact me.
Regards,
Rabbi Nahum Rabinowitz
Senior Rabbinic Coordinator
Alcoholic Beverages • Consumer Kosher • Behind the Scenes (Theoretical Kashruth) • Industrial Kosher • The Certification of Specific Industries • (15) Comments •
Everything’s Popping! (With the OU and Popcorn)
According to www.popcorn.org, Americans consume in excess of 17 billion quarts of popped popcorn annually – or about 54 quarts for every man, woman and child. The world’s primary popcorn producing region is the Midwestern United States and an entire food industry has grown up around it.Why is popcorn so popular? Because it is nutritional, versatile and delicious! Popcorn is an easily prepared whole grain snack. Without butter or other additions, popcorn is about 31 – 55 calories per cup. It goes with almost anything, and can accept a wide variety of flavor enhancements. Today, you don’t have to do much work to enjoy this treat. While of course one can still purchase raw popcorn and either air or oil pop it, microwave popcorn has become ubiquitous. In fact, the first test of the microwave on food in the 1940’s was popcorn. By the 1990’s this product niche had over $240 million in sales. And while salt and butter remain the most popular flavors, today’s marketplace is full of gourmet popcorns — and not only caramel. There are cheese flavors, chocolate covered, nut balls and new flavor trends like jalapeno, too.
So, where does kosher come into this? Well, just about everywhere! While popcorn itself is intrinsically kosher when it comes from the ear, kosher concerns come into play as soon as it is processed. Today, popcorn is commonly purchased in easy to prepare forms like microwave or “in tin,” ready for the campfire or stove top. Almost all of these concoctions contain oils and flavorings – all of which have numerous kosher concerns. In fact, the OU certifies a large number of specialty popcorn popping and flavoring oils as well as numerous specialty flavoring powders and mixes tailored specifically to the popcorn industry.
As always, other kosher concerns surround the manufacturing and packaging. Does the company make only kosher versions, or are some of the cheese flavors, for example, not kosher? Is the end product pareve or dairy? What about, for example, the slurry mixers for the butter or cheese flavoring – does the company have enough equipment to have separate lines for each kosher related category? If not, how complicated a process is it to change from one to another? Is everything cool enough and automated enough that standard cleaning will suffice, or will a rabbi have to come and kosherize the equipment each time? Is it possible to set up effective and auditable cleanup and manufacturing protocols? Are packaging lines sufficiently cleaned and separated? As you can see, many kosher concerns present themselves between the corn field and that bag of delicious popcorn on the supermarket shelf.
A cursory look at the OU computer system finds nearly 550 products related to popcorn – everything from raw kernels to “pineapple, coconut, and macadamia nut popcorn.” So next time you eat a bag of delicious, nutritious OU certified popcorn, take a little time to think about all of the energy and work that goes “Behind the Union Symbol!”
Snack Foods • Consumer Kosher • Behind the Scenes (Theoretical Kashruth) • Industrial Kosher • The Certification of Specific Industries • (23) Comments •
Here’s Something to Chew On: How Granola Brings Benefits to Health-Conscious Consumers
Americans today are looking for alternatives. This trend has manifested itself in many different areas but is perhaps the most pronounced in the health sector. How often do we hear about alternative medicine? As a result, more and more Americans are electing to have a homeopath, chiropractor, or kinesiologist be their primary care physician in place of the more conventional medical doctor. In a word, Americans are looking to lead a more ‘natural’ lifestyle. After all, what can be better than what nature itself has to offer?
This ‘natural’ lifestyle trend has in no small measure impacted as well upon the food industry. In order to accommodate the growing population of vegetarians and macrobiotics, food manufacturers have reformulated many recipes by substituting natural and organic ingredients over their artificial and non-organic counterparts. Just in the past three years alone, my office, which processes thousands of new product applications for kosher approval, has noticed in the batch formulae of these requests more wholesome ingredients. My encounters with unbleached flour instead of bleached, cane juice in lieu of high fructose corn syrup, and expeller pressed oil as opposed to the chemically extracted oil, are not as few and far between as they once were.
In an effort to drive the ‘natural’ message home, the government has followed suit by requiring on nutrition labels as of January 2006 a declaration for trans fatty acids. This is done to alert the consumer that trans fats, which undergo the unnatural partial hydrogenation of vegetable oils, have been found to increase low density lipoprotein-cholesterol (LDL-C) or bad cholesterol in the blood, thus raising the risk of developing coronary heart disease.
Substituting healthier ingredients in formulae is just one approach food manufacturers have taken to satisfy the ‘natural’ yearning of their customers. There is, however, a second approach that has grown in popularity and also enjoys much success. Through the aid of intense research and development, food manufacturers are either devising new and innovative natural foods or are resuscitating and embellishing outdated ones. One such natural product that has hit supermarket shelves by storm, much to the delight of the consumer, is granola.
Towards the end of the nineteenth century, granola was a trademark name that represented foods made up of crumbled or baked whole grain products. Whole grain products include whole wheat flour, oatmeal, popcorn, brown rice and whole wheat bread. There are many health benefits of whole grain over refined grain; most significant is the almost four times as much dietary fiber content. Studies have shown that foods with higher dietary fiber reduce the chances of many diseases, including coronary heart disease, diabetes and certain forms of cancer.
While it may be true that the term granola was trademarked at the end of the nineteenth century, baked whole grain products can be traced as far back as the first man to inhabit this world. There is a fascinating source in Jewish literature and tradition that describes the diet of Adam from the Book of Genesis. In addition to fruits and vegetables, it is recorded that Adam ate bread. Bakeries may find this curious enough, as it is well known that bread making and baking requires much knowledge and skill, and where would Adam have acquired these necessary tools?
What is even more astounding is that the same source states that before Adam sinned by eating from the fruit of the Tree of Knowledge, loaves of bread actually grew forth from the earth. It was only as a consequence of the sin, when Adam lost this privilege and was forced to fend for himself, that he needed to learn how to bake bread from scratch. Ever since, humanity has never before delighted in a more natural and purer granola product than those loaves of bread that Adam ate before he sinned.
Aside from the health benefits, granola has demonstrated great versatility and is quite delicious in an array of food categories. Just add to the whole grains some nuts, honey and dried fruit and it is an ideal breakfast food that can be used in combination with cereal or yogurt. Loose in a bag, it is a sort of high energy trail-mix snack. For a mouth-watering treat, it can be used as a topping for desserts. Bake these ingredients together and the result is a euphoric bar with half the calories of a candy bar. And how about trying a scrumptious and delectable granola cookie?
Regardless if it is enjoyed as a breakfast cereal, snack, energy bar or cookie, granola is a quintessential ‘natural’ experience. Notwithstanding the basic natural components, granola products are not precluded from adhering to strict guidelines in order to become kosher certified. In other words, just because a food is made up of all natural ingredients, that doesn’t mean it is kosher. In fact, there are many natural ingredients used in typical granola products that may not be kosher. Some of these include but are not limited to oils, roasted nuts and seeds, powdered honey and molasses, oil treated dried fruit and nuts, natural flavors and colors.
Another area that needs to be monitored for kosher, especially as it relates to whole grains, is infestation. Due to the purity of the product, whole grains have a tendency to become rancid faster than refined grain. Although companies are quite careful to maintain proper storage for the whole grain ingredients to avoid rancidification, occasionally, rabbinic field representatives have found that whole wheat flour or rolled oats, for example, have been subject to infestation.
Aside from the ingredients themselves, there are production issues that must be addressed before kosher certification is granted for the various granola products. Most notably in the case of granola bars and cookies, but at times too for granola cereals and snacks, there are wet ingredients that are cooked in a kettle creating a slurry that will subsequently be blended with the dry granola ingredients. Care must be taken to ensure that the kettles are used to cook only kosher approved ingredients listed on Schedule A.
This would be the case also for any balance tanks, mixers and troughs that hold the hot slurry concoction along with all other lines and pumps they come in contact with. In addition, for pareve granola products, this same equipment would not be able to introduce dairy ingredients such as milk and whey powder that are often used in dairy granola bars and cookies.
Varying kosher processing concerns may arise for the dry whole grain ingredients in granola bars, depending upon the type of granola bar. In the case of the traditional crunchy granola bar, the dry whole grains, nuts, dried fruit and honey are baked in an oven in order to give it a crunchy texture. Then the now crunchy dry whole grain ingredients are combined with the hot slurry. For these crunchy granola bars, whatever processing concerns there were for the wet granola ingredients will hold equally true for the oven baked dry granola ingredients.
All relevant equipment such as mixer, depositor, sheeter, laminator, conveyors, oven and its bands, sheet pans and racks must meet Schedule A specifications. In the case of the chewy granola bar, however, since quite often the whole grain ingredients are not baked at all in order to maintain a more chewy consistency, there would not be any related concerns with oven equipment. Still for those chewy granola bars where the dry whole grain ingredients are only partially baked, proper controls need to be implemented for the oven line as with the crunchy granola bar.
Yes indeed, things have changed since the days when Adam was able to effortlessly enjoy the natural whole grain bread that grew forth from the earth. In today’s day and age, eating ‘natural’ involves great effort, as wholesome natural products such as granola are more costly and are not yet as in abundance as higher caloric foods. Those who have chosen to follow through with eating natural must be admired and commended for demonstrating tremendous discipline and willpower in showing mind over matter. We are blessed in this great country that American food manufacturers have heard the call of these natural aficionados and are making such natural and nutritious products as granola more accessible in supermarkets and grocery stores nationwide.
These same food manufacturers have invested much in capital and ingredients to meet the exacting standards that are vital for making delicious and nutritious natural granola products. Our hats go off to such granola brand favorites as Kashi, Nature Valley, Back to Nature, General Mills, Kellogg’s, Quaker, Barbara’s Bakery, Baker’s Breakfast Cookie, Cherrydale Farms, Blue Planet Foods, Pecan Deluxe, Pennant, Sensible Edibles, Organic Milling, Kerry, Slim Fast, Harlan and more which have taken the lead in the natural food revolution. The aforementioned brands too have made another natural choice. They have chosen to proudly display the world’s premier kosher emblem on their product’s packaging.
At the Orthodox Union, we are proud to have them among as part of growing family. These companies realize that the great effort expended in meeting the high standards of OU kosher certification, as with making natural granola products, is well worth it in terms of the benefits and profits accrued from larger market penetration. Who knows too, as natural food becomes more available, if companies will realize the miracle of whole grain bread growing forth from the ground as in the days of yesteryear. Rest assured, the Orthodox Union plans on being there to ensure the best in kosher natural products.
Consumer Kosher • Behind the Scenes (Theoretical Kashruth) • Industrial Kosher • The Certification of Specific Industries • (7) Comments •